閥門電動執行器常見故障如下:閥門知識防護等級低電動執行器配套的閥門專用電動執行器為全封閉鼠籠式結構,短時斷續工作制(10分鐘)自冷卻式。閥門使用工況和環境等不同,要求的防護等級也不同。防護等級低將造成電動執行器內腔受潮或有粉塵等異物侵入,電動執行器絕緣阻值下降引起損壞。
The common faults of valve electric actuator are as follows: the protection level of valve knowledge is low. The special electric actuator for valve matched with electric actuator is fully enclosed squirrel cage structure, short-time intermittent working system (10 minutes) self cooling type. The protection level required is also different due to different service conditions and environment of the valve. Low protection grade will cause damp in the inner cavity of the electric actuator or invasion of foreign matters such as dust, and damage caused by the decrease of insulation resistance of the electric actuator.
包裝、運輸及保管不當閥門電動執行器包裝應有防雨、防潮、防塵措施。運輸過程中應有防雨措施,產品到現場后應存放在通風、干燥處,不得露天存放。禁止在陰雨天氣調試或檢修,調試完畢后要擰緊全部緊固件,以保證電氣部分密封嚴密可靠。
Improper packaging, transportation and storage. The packaging of valve electric actuator shall be provided with rain proof, moisture-proof and dust-proof measures. Rain proof measures shall be taken during transportation. After the products arrive at the site, they shall be stored in a ventilated and dry place and shall not be stored in the open air. Commissioning or maintenance in rainy weather is prohibited. After commissioning, all fasteners shall be tightened to ensure tight and reliable sealing of electrical parts.
良工閥門電動執行器選型與行程位置調整控制不當閥門電動執行器有兩個重要參數:啟閉力矩值應包括閥門實際工作扭矩值加上閥門自身扭矩值,啟閉力矩大小影響閥門使用,力大易壞,力小易漏。在選型配套上應有足夠的余量(一般要求大于閥門實際操作轉矩值1.1~1.3倍)。
The selection and stroke position adjustment of the electric actuator of Lianggong valve are not properly controlled. The electric actuator of the valve has two important parameters: the opening and closing torque value shall include the actual working torque value of the valve plus the torque value of the valve itself. The opening and closing torque affects the use of the valve. Large force is easy to break and small force is easy to leak. There shall be sufficient margin in type selection and matching (generally, it is required to be 1.1 ~ 1.3 times greater than the actual operating torque value of the valve).
行程位置控制與閥門口徑大小、啟閉時間長短及結構形式等有關。良工閥門電動執行器配套的電動執行器為專用電動執行器,短時工作制,時間10–15min。如在短時工作時間內高負載,造成電動執行器發熱絕緣等級下降造成損壞。
The stroke position control is related to the valve diameter, opening and closing time and structural form. The electric actuator matched with the electric actuator of Lianggong valve is a special electric actuator with a short-time working system for 10 – 15min. In case of high load during short working hours, the electric actuator will be heated and the insulation grade will be reduced, resulting in damage.
閥門電動執行器與電動執行器型號不匹配所選的電動執行器型號與電動執行器要求不匹配,實際輸出力矩未留有足夠相應的余量,超載荷運轉時易造成電動執行器損壞。電器保護失靈,電器元件質量差良工閥門電動執行器內的微動開關是控制機構的關鍵零部件,當閥門過行程位置時,微動開關切斷電源,起過載保護作用。
The model of the electric actuator of the valve does not match the model of the electric actuator, the selected model of the electric actuator does not match the requirements of the electric actuator, and the actual output torque does not leave enough corresponding margin, which is easy to cause damage to the electric actuator during overload operation. The electrical protection fails and the quality of electrical components is poor. The microswitch in the electric actuator of Lianggong valve is the key part of the control mechanism. When the valve is in the over travel position, the microswitch cuts off the power supply and plays the role of overload protection.
大多數電動執行器廠家將行程與力矩保護串聯在一起,當超行程或超力矩時,微動開關及時切斷交流接觸器線圈控制電源,從而切斷電動執行器主回路。調試安裝使用不當閥門電動執行器分為水平安裝和垂直安裝兩種。在垂直安裝時電動執行器尾端在下方。
Most electric actuator manufacturers connect the travel and torque protection in series. When the travel or torque is exceeded, the microswitch will cut off the control power supply of the AC contactor coil in time, so as to cut off the main circuit of the electric actuator. Improper commissioning, installation and use of valve electric actuator can be divided into horizontal installation and vertical installation. When installed vertically, the tail end of the electric actuator is below.